FAQs

Screen printing is where ink is flooded onto a polyester mesh and pushed through an open stencil (via squeegee pressure) transferring the ink to the substrate/material.

Digital printing takes a digital image and prints it directly to the material, while screen printing takes the digital image, breaks it down into separate images of color, uses a squeegee and stencil to push the different colored inks through, finally, creating a finished image. Digital printing is often more efficient, faster with smaller quantities while screen printing is more efficient with larger quantities.

We’ve printed on everything from satellites to traditional print substrates. We get new materials to formulate and test out every week. So whether it’s an old or new substrate, we will help you pick the one that best fits your project.

Special effects printing is an area where screen printing really shines (literally and figuratively). Some of the most common special effects include (but not limited to): reflective, translucent, chalkboard, scratch off, and glow in the dark.

We are proud to have one of the most extensive large format screen printing selection in the US. From carousel printers to wide format 6 color straight printers we have whatever it takes to get the job done.

Having screen and digital print capability is helpful for a number of reasons, but having them in the same building is far more rare and invaluable. Having these processes in close proximity allows us to give you multiple options for a single project, it also allows us to interchange processes within that project! Other printers have to outsource, ship, or transport back and forth which just adds time and cost.

Simply put, digital printing is just a much larger version of a desktop printer. We can print on 2 large rolls at a time or with just single sheets of varying thickness.

We’ve printed on everything from satellites to traditional print substrates. We get new materials to formulate and test out every week. So whether it’s an old or new substrate, we will help you pick the one that best fits your project.

We are proud to have one of the most extensive large format digital printing selection in the US. From double roll feeding UV printing to latex printing we have whatever it takes to get the job done.

Die cutting is essentially just a large cookie cutter for your design. It’s meant to pump out a lot of parts fast and extremely precisely. Like screen printing, the setup is longer but the actual production is very fast.

Kiss Cut, Drag Knife, Reciprocating Saw, Router Bit, Crease Score, Through Cut, Straight Rule, Perforated Rule, Creasing Rule, Serrated Rule, Cut Score

We love to challenge ourselves on this. In fact, there are even some projects where we measure each cut down to the nearest .0015”.

Similar to digital printing, digital cutting is often more efficient with smaller quantities while die cutting (like screen printing) is more efficient with larger quantities.

We have over 25 cutting different machines from Die Cutting, Rotary Die-Cutting, Digital Cutting, Sheeting, Sawing, Routing, and Guillotining. Similar to our printing methods, these are all vertically integrated as well to give you options and gain value.

Digital cutting uses a computer with a camera, sensors, and a blade to cut parts instead of a tangible die (a die is like a giant, more precise cookie cutter). Digital cutting is more efficient for lower quantities or thicker material.

Simply put, plastic fabrication is converting a 2-dimensional sheet into a 3-dimensional object. It requires heating up the plastic and then bending it to the desired shapes. We have specialty ink formulas and methods to be able to print on these parts without getting imperfections during the fabrication process.

Finishing is any post printing process.

Laminates can really elevate a project, and is why we invest time and resources to make sure you get the best. We can laminate adhesives, barrier film, overlaminates, etc. (We have laminates that make installs easier, to antimicrobial laminates, and anti-graffiti, anti-scratch, traditional laminates).

Our plastic fabrication team has literally been shaping the industry. We even engineered and created our own proprietary equipment to make the process quicker and more efficient.

Print management is where we work directly with a brand to manufacture all their graphics and materials. You give us the vision, then we handle all the details from start to install finding ways to reduce cost almost immediately.

First, you are buying direct (like buying Pepsi straight from the manufacturer). Second, we are industry experts and find ways to increase value while increasing quality on projects everyday. Lastly, we have the most efficient methods of printing and finishing.

Project management is only for a singular project. In each project our project managers find the most efficient and cost effective processes to finish a project. Print Management is where we focus on bringing you value to all your print projects.

Custom paint masking is a customized stencil for multicolor painting designed to be easy to apply and remove. In most cases there are multiple layers within a single paint mask (a paint mask within a paint mask).

Cold Temperature Paint Masks, High Temperature Paint Masks (Bake Cured), Wet Pull Masks, Feather Masks, Powder Coat Masks, Anodizing Masks, Media Blasting Masks (rubber blast Sand), Chemical Etched Masks

Custom paint maks reduce cost by speeding up paint process time, increase assembly line speed, increase labor savings, increase accuracy, decrease mistakes, and keep paint consistencies.

The benefits of paint masks permeate throughout the whole project. They create labor savings, increase assembly line speed, increase accuracy, decrease mistakes, and keep paint consistency. All of which, have a direct and indirect impact on cost savings.

Our design team has been able to save our clients thousands on each project because they know print systems. They know how to best formulate and structure artwork or a design to be most efficient and cost effective.

First, you tell us the details and your vision. Then, we engineer the best way to go to production, so that all you have to do is give us the green light. Finally, we design and create a tangible prototype for you to review along with an accurate cost of full roll out.

We treat each project differently because we exist to bring you value and care about what we produce. Each project is different and must be treated differently in order to find the most efficient and quickest way possible.

A kit is a set of parts or finished parts grouped together in one package. We can send directly to stores, dropship, or send them to you for distribution. Our kits are proven to reduce cost, time, effort, and increase sustainability.

Assembly is when we take your parts and build them into a final piece. We can help eliminate your time, effort, and space by taking it right of the production line and delivering it where you need it.

We make kits to be precise, organized, easy to understand, and simple to install. This ensures that your team is set up for success upon delivery. This helps you lower shipping cost and damage, decrease emissions and waste, streamline your staff’s time, and ultimately increasing your bottom line.

Shipping can make or break a project that is why we have invested in a central location in the US, design parts to ship efficiently, and build precise kits to eliminate wasted space.

We know our products better than anyone, we know how to best implement them to last longer and look better, and we know how to handle the logistics of different location’s laws and codes.

However many you need. From retail stores to stadiums to semi-trucks we’ve handled installation for over hundreds of locations each year, handling the permits, install technicalities, and government laws so you don’t have to.

Simply put, converting is shape shifting. We take an input material and turn it into multiple output materials. It could be rolls, sheets, or parts.

Yes. Both 13” wide web and 10” wide web.

Yes we can laminate adhesives, barrier film, overlaminates, etc. (We have laminates that make installs easier, to antimicrobial laminates, and anti-graffiti, anti-scratch, traditional laminates)

Yes. We can sheet up to a 70” wide roll.

The die line is essentially the guide or blueprint for us to see where to make the cuts or creases in a part. These die lines can be very tricky to read, but it is imperative that they are correct otherwise it could ruin the project. We make it as easy as possible to make sure your project is exactly how you envisioned it to be.

A cutting die (aka a die) is a replaceable part that is in the shape of what you want cut or creased. Every cutting die has a base with blades sticking out of it. Some of those blades are sharper to cut straight through the part and some are duller to score the material in case you need it to fold, bend, score, or crease. The rubber pieces (which look like colored blocks) are attached to these blades to help cut evenly and protect the part. A die can either be curved or flat. We typically use a curved die (aka a rotary die) only when the parts are small and if there is a dramatically higher volume (think sticker size). Otherwise, we use many types and sizes of flatbed dies because they allow us to be agile and flexible with any project.

Since screen printing is a direct printing method (unlike offset lithography printing) an uncoated stock will absorb ink too quickly. The absorbed, uncured ink will dive into the uncoated fibers and not be cured by the UV exposure lamps. The screen printing process needs ink to sit up on the surface of the substrate so the UV curing process has an opportunity to cure the ink deposit. You may have noticed some especially stinky prints that were done via screen printing on uncoated materials. The stinky smell is the result of uncured ink chemistry remaining in the paper fibers.

The color gamut is the range of colors that the human eye can see. Most digital printers can only hit CMYK (this is far less than the full-color gamut). So, extended gamut printing is usually a digital process trying to hit a broader color gamut than the standard CMYK by adding orange, green, and violet. By adding these three additional base inks into the process, a digital imaging printer can achieve a closer match to traditionally formulated spot ink colors. Essentially, extended gamut printing is trying to achieve some of the colors that screen printing can do.

Not necessarily! Because white is the default color of most substrates, it is simply recognized as the absence of any ink. However, when using colored substrates, white ink may be used if any text or graphic requires it. We pride ourselves in the wide variety of white tones we can match (that most printers are unable to). In fact, we even have a proprietary brilliant white ink formulation to get your white graphics to really pop!

Special effects printing is utilizing unorthodox print inks, varnishes, coatings, substrates, powders, or other materials to print illusions, abnormal visual impressions, or visual tricks to attract a viewer to a printed part.

The most common special effects (but are not limited to) that we print are soft touch, scented ink, chalkboard, dry erase, anti-microbial, magnetic, scratch-off, glitter, glow-in-the-dark, translucent, pearlescent, metallic, fluorescent, chrome, matte & gloss combination, reflective, textured, raised surfaces, thermochromic, and lenticular effects.

Yes! Have something custom in mind? We will do R&D to try and make your vision a reality.

Magnetic graphics will stick to most metals directly, while magnetic receptive needs an additional magnetic panel to attach to. In other words, magnetic receptive can’t stick to metal by itself, it needs a magnetically charged part to attach to (a magnetic base is installed and a magnetic receptive graphic is printed and attached to the magnet).

Magnetic receptive graphics are printed graphics that can adhere to a magnetic display system. They cannot stick to metal by themselves so they are often used as parts in an overall magnetic display system (a magnetic base is installed and magnetic receptive graphics are printed and attached to the magnet). Although magnetic receptive sheeting is not a magnet, it adheres to the base material like a magnet to metal. We even invented a proprietary sustainable magnetic receptive graphic system – read about it here.

A flood in screen printing refers to the process of filling the entire stenciled area of the screen with ink. This is typically done before printing the actual image to ensure that the stencil is completely filled and to prevent any inconsistencies in the print. Flooding also helps to distribute the ink evenly across the stencil and can improve the overall quality of the print. After the flood, the excess ink is then scraped off the stencil, leaving only the ink that passed through the stenciled areas to create the final image.

Spot color refers to the use of a specific, pre-mixed ink color in printing, as opposed to using a combination of colors (such as in process printing) to create a desired hue. This method is often used when a specific color is required for branding or other design elements, and allows for greater color accuracy and consistency compared to process printing. It can be used in offset printing, digital printing and screen printing. In screen printing, spot colors are often used to print designs with limited colors.

In printing, a flood refers to the process of applying ink over an entire area of a substrate, often as a background color or for full coverage. A spot color, on the other hand, refers to the use of specific, pre-mixed inks to create a particular color or design element that is not created using the standard process colors (cyan, magenta, yellow, and black). Spot colors are typically used for specific branding, logos, or other elements that require a specific, consistent color. While flood printing is usually used for full coverage of an area, spot color is used to print specific design element like text, logo, or images.

A printing proof for large format graphics is a test print of the final design that is used to verify color accuracy, resolution, and overall quality before the final print is produced. This allows us as the printer and our customer to identify and correct any issues before the final print run, ensuring that the final product meets the desired specifications and standards.

Roll fed printing is a printing method in which the material (vinyl, paper, film, etc) is fed through the press in rolls rather than as individual sheets. This method is typically used for large-format printing, such as for banners, posters, and wall murals. Roll-fed printing can be done using a variety of printing techniques, including digital, offset, and flexographic printing. The roll-fed process allows for a more efficient printing process and can be less expensive than sheet-fed printing, particularly for longer print runs.

Large format sheet-fed printing is a printing method where sheets of materials are fed through a printing press (typically used for printing large posters, banners, and similar items). Unlike roll-fed printing, which uses continuous rolls of material, sheet-fed printing uses individual sheets of media that are fed into the press one at a time. This allows for more rigid/thick materials, precise registration, and alignment of the printed image, but also requires more time and labor to set up and run the press.

Large format sheet-fed printing and large format roll-fed printing are two different methods of printing large graphics, signage, displays, and decor.

Sheet-fed printing involves printing on individual sheets of material that are fed into the press one at a time. This method is typically used for smaller runs of printed materials and for printing on thicker stocks or specialty materials. The advantages of sheet-fed printing include the ability to print on a wide variety of materials, the ability to handle thicker stocks (rigid as well), and the ability to print with a high level of detail and accuracy.

Roll-fed printing, on the other hand, involves printing on a continuous roll of material, such as wallpaper or vinyl. This method is typically used for larger runs of printed materials, such as banners and signs, and for printing on thinner, more flexible materials. The advantages of roll-fed printing include the ability to print large quantities of materials quickly and efficiently, the ability to print on a wide variety of materials, and the ability to handle longer runs with less downtime.

Both methods have their own advantages, and the choice between them will depend on the specific needs of the project and the desired final product.

The advantages of sheet-fed printing include the ability to print on a wide variety of materials, the ability to handle thicker stocks (rigid as well), and the ability to print with a high level of detail and accuracy.

The advantages of roll-fed printing include the ability to print large quantities of materials quickly and efficiently, the ability to print on a wide variety of materials, and the ability to handle longer runs with less downtime.

Large format printing refers to the process of printing graphics and images that are larger than standard sizes, such as signage, banners, displays, wall murals, and more. There are several types of large format printing, each with their own advantages and uses.

Flexographic Printing: This type of printing uses a flexible relief plate, similar to a rubber stamp, to print on various substrates. Flexographic printing is commonly used for printing on different types of materials such as plastic, metal, and paper. Flexographic printing is suitable for large-scale printing runs and is known for its high-quality results and fast production times.

Digital Printing: This type of printing uses inkjet or laser technology to produce high-quality images on a variety of materials. Advantages of digital printing include the ability to print small quantities quickly and at a lower cost, roll-fed, and the ability to print highly detailed and accurate images. Digital printing is best suited for smaller print runs or parts with many different designs.

Screen Printing: This type of printing uses a stencil, or screen, to apply ink to the substrate. This is a traditional printing method that is suitable for printing on a wide range of materials, including fabrics, plastics, and metals. Advantages of screen printing include the ability to print on a wide variety of materials, including fabrics and irregular surfaces, and the ability to print with a wide range of inks, including specialty effects (metallic, fluorescent, etc). Screen printing is known for its durability, limitless color range, and is ideal for printing large quantities of the same design.

Dye-Sublimation Printing: This method of printing is best for printing on fabrics and other materials that can withstand high temperatures (SEG graphics). Dye-sublimation printing is known for its bright and vibrant colors and is suitable for printing both small and large quantities.

UV Printing: This type of printing uses UV-curable inks, which dry instantly when exposed to UV light. UV printing is known for its high-quality results, fast turnaround times, and the ability to print on a variety of materials.

Offset Printing: This type of printing uses a series of plates, cylinders, and rollers to transfer ink from a plate to the substrate. Advantages of offset printing include the ability to print large quantities quickly and at a lower cost per unit, and the ability to print with a wide range of inks, including metallic and spot colors.

Thermography: This type of printing uses heat to fuse resin powder on the printed surface, creating a raised effect. Advantages of thermography include the ability to produce raised lettering or designs on the printed piece, and the ability to print on a wide variety of materials, including paper, cardstock, and plastic.

Inkjet printing: This type of printing uses droplets of ink to produce high-quality images on a variety of materials. Advantages of inkjet printing include the ability to print small quantities quickly and at a lower cost.

Each of these types of large format printing has its own unique advantages and uses, and the best choice will depend on the specific project and its requirements. Factors to consider include the type of materials being printed on, the print run size, the complexity of the design, and the desired turnaround time. In most cases, either digital printing or screen printing is the best choice which is why we quote your project in both!

A carousel press is a type of large format printing machine that utilizes a carousel or rotating drum to hold multiple print heads. This allows for multiple colors to be printed in a single pass, increasing production efficiency and reducing the need for multiple print runs. We often use carousel presses in the production of banners, signage, and other (screen printed) large-format graphics under 40″ x 60″. The advantages of the carousel press are a high production rate, multi-color printing in a single pass, specialty effects, and it is suitable for high volume printing jobs. 

Single color screen printing refers to a process of screen printing where only one color of ink is used at a time. The ink is pushed through a stencil, or screen, onto the substrate (the material being printed on) in a single pass. This process is often used for simple designs (1 color) printed on a colored substrate or for printing text on a graphic. We also use it as a first pass for multi-color print jobs where each color is printed one at a time.

Dual color screen printing refers to a process where two different colors of ink are used to create a print. This is achieved by using separate screens, each with a stencil of the desired image, and printing one color at a time. This allows for more complex and detailed designs to be created, as well as the ability to use a limitless range of colors. It can also be used to create the illusion of depth or texture (special effects) in the final print.

Large format printing (aka wide format printing) refers to the process of printing on materials that are wider than standard printing sizes, typically larger than 17 inches. These materials can include banners, posters, displays, decor, wall murals, fleet wraps, and more. Our printing is done using specialized large format printers that use various technologies such as screen printing or digital printing. Our printers are capable of printing on a wide range of materials including paper, fabric, vinyl, and more. Large format printing is often used for advertising, branding, customer experience, decor aesthetics, fleet graphics, and other applications where a large image is needed.

Wide format printing (aka large format printing) refers to the process of printing on materials that are wider than standard printing sizes, typically larger than 17 inches. These materials can include banners, posters, displays, decor, wall murals, fleet wraps, and more. Our printing is done using specialized large format printers that use various technologies such as screen printing or digital printing. Our printers are capable of printing on a wide range of materials including paper, fabric, vinyl, and more. Large format printing is often used for advertising, branding, customer experience, decor aesthetics, fleet graphics, and other applications where a large image is needed.

Small format printing refers to the printing of smaller items, such as business cards, brochures, and booklets (13″ x 19″ or under). These items are typically printed on smaller sheets of paper, such as letter or legal size. The equipment used for small format printing is typically smaller and less complex than that used for large format printing.

Large format printing, on the other hand, refers to the printing of larger items such as displays, banners, fleet graphics, and murals (60″ x ∞” and under). These items are typically printed on larger sheets or rolls of materials, such as vinyl or plastic. Our equipment used for large format printing is typically larger and more specialized, with the ability to print on a wider variety of materials and at a larger size. Large format printing can also print small format graphics by fitting more designs onto a larger sheet. Large format printing is often used for store advertising, displays, and other large-scale projects.

Flat bed die cutting is a printing process that uses a flatbed press and a die to cut shapes and designs into materials such as paper, cardboard, or vinyl. The die is a custom-made, sharp metal tool that is used to cut the material into the desired shape. The flatbed press holds the die in place and applies pressure to cut the material. We use this process often for creating oem parts, displays, labels, and other printed items that require specific shapes or designs. It is also commonly used in the production of corrugated boxes, folding cartons, and other packaging products.

Roll-fed die-cutting is a process where a large roll of material is fed through a machine that uses a die to cut the material into specific shapes or sizes. The die is a steel blade that is engraved with the desired shape or design. The material is fed through the machine and pressed against the die, cutting it into the desired shape. We use this method often for mass production of items such as oem parts, labels, and signage. The roll-fed process is a little faster than flatbed die-cutting, with individual sheets of material. We have even invented one of the largest roll-fed die cutters in the US (72″ wide) to help speed up some of our repeat projects.

Roll-fed die-cutting and flatbed die-cutting are two different methods of die-cutting. Roll-fed die-cutting is a method where the material is fed through rollers and into a die cutting machine. The die cuts the material as it is fed through the machine. This method is typically used for cutting long runs of material, such as paper or cardstock. Flatbed die-cutting, on the other hand, is a method where the material is laid flat on a cutting surface and the die is pressed down onto the material. This method is typically used for cutting smaller runs of material, or for cutting materials that cannot be fed through rollers, such as fabrics or foam. The main difference between the two methods is that roll-fed die-cutting is more efficient for cutting large quantities of material, while flatbed die-cutting is more versatile and can be used for cutting a wider range of materials.

Kiss cutting is a method of cutting materials (usually paper or vinyl) where the blade only cuts through the top layer, leaving the backing material intact. This allows for easy removal of the cut pieces.

Drag knife cutting is a cutting method used for cutting soft materials such as vinyl, rubber, kraft, and similar materials. The cutting tool is a sharp blade attached to a camera and sensors that is pulls the blade through the material to make the cut. Drag knife cutting is typically more efficient for lower quantities or when cutting thicker material. 

A through cut is a type of cutting where the blade cuts all the way through the material, separating it into two or more pieces. This is in contrast to a kiss cut or a score cut, where the blade only partially cuts through the material, leaving it intact in some areas. Through cutting is typically used to produce finished products, such as hanging graphics, posters, or other shapes, from sheets or rolls of material.

A cut score is a shallow cut made in a material, to help control the location of a subsequent cut. The cut score weakens the material, allowing it to bend and fold along the scored line without tearing. This technique is commonly used in printing and packaging applications where a precise fold is needed, such as in the production of folding displays or packaging.

Routing in print finishing refers to the process of cutting or shaping materials, such as plastic, wood, or foam board, using a rotating cutting tool called a router bit. The router bit is guided along a path determined by a computer-controlled machine to produce precise cuts and shapes. Routing is often used in the production of signs, displays, and packaging components, where intricate shapes or three-dimensional features are required. It is a versatile and precise finishing method that allows us to create complex shapes and designs with minimal waste.

Conspicuity refers to the quality of being easily noticeable or visible. In various fields, such as road safety, traffic management, and architecture, the term is used to describe the visual properties of objects or materials that are meant to attract attention and convey important information. For example, in road safety, conspicuity refers to the use of reflective materials and bright colors on vehicles and road signs to increase their visibility to drivers. In traffic management, it refers to the use of lights, cones, and other devices to make road works and detours more noticeable to motorists. We manufacture and print a variety of conspicuity products!

Conspicuity graphics refer to visual elements, such as markings, patterns, or designs, that are added to objects or surfaces to increase their visibility and attention-grabbing qualities. These graphics are typically used for safety or informational purposes, such as on emergency vehicles, road signs, and construction equipment. We often print them with your brand colors or high-contrast colors, such as red, white, and yellow, and reflective materials, such as tape or beads, to make them visible in low-light conditions. The goal of conspicuity graphics is to ensure that important objects and surfaces can be easily seen and distinguished from their surroundings, thereby reducing the risk of accidents or confusion.

Saw cutting and routing are two different methods of cutting materials, each with its own advantages and disadvantages. The choice between saw cutting and routing often depends on the type of material being cut, the size and shape of the cuts, and the desired level of precision.

Saw cutting is typically used for cutting dense, hard materials such as wood, metal, or stone. It involves using a circular saw blade that rotates at high speed to make the cut. Saw cutting is often used for large-scale or rough cuts, and is a fast and efficient method for cutting straight lines.

Routing, on the other hand, is often used for cutting softer, more delicate materials such as foam board, plastic, or wood composites. It involves using a spinning cutting tool, called a router bit, that is guided along a path to make the cut. Routing is more precise and versatile than saw cutting and is often used for creating intricate shapes, curves, and contours.

In general, if a project requires precise, intricate cuts in soft or delicate materials, routing is often the preferred method. For large-scale or rough cuts in hard materials, saw cutting may be more appropriate. The specific requirements of each project will determine the most appropriate cutting method.

Direct to Screen (DTS) is a printing method in which an image is transferred directly onto a printing screen using a photo stencil film and exposure unit, rather than using a separate printing plate. This method is commonly used in screen printing, which is a printing process that involves pushing ink through a stenciled mesh screen onto the material being printed.

In direct-to-screen printing, the image is first created on a computer and then transferred onto the screen using photo stencil film. The exposure unit shines light through the film onto the screen, which hardens a light-sensitive emulsion coating on the screen. The unhardened emulsion is then washed away, leaving a stencil of the image on the screen. This stencil is then used to guide the ink onto the material being printed.

Direct-to-screen printing offers several benefits over traditional screen printing methods, including improved image quality, faster setup times, and lower costs. It is particularly useful for short-run and variable-data printing applications, where the ability to quickly and easily change the image being printed is important.

Screen printing mesh is a fine mesh material, typically made of nylon or polyester, that is stretched over a frame to create the printing surface in screen printing. The mesh has tiny holes in it, called stencils, that correspond to the design being printed. Ink is then pushed through the stencils onto the material being printed, creating the image.

The mesh count, or number of threads per inch, determines the size of the stencils and the amount of detail that can be captured in the print. Fine mesh counts, such as 160 threads per inch, are used for printing fine details and halftones, while coarser mesh counts, such as 110 threads per inch, are used for printing solid color blocks or larger designs.

Screen printing mesh is available in different widths and lengths to accommodate different printing applications, and is selected based on the type of material being printed, the ink being used, and the desired print quality. The quality of the mesh has a direct impact on the final print quality, so it is important to choose the right mesh for each job.

An ink lab is a laboratory-style workspace specifically dedicated to the preparation and testing of printing inks. It is typically equipped with a range of tools and equipment, such as ink mixing machines, viscometers, color spectrophotometers, and drying ovens, to help with the development and optimization of printing inks.

In an ink lab, technicians and chemists use precise measurement tools and techniques to mix and blend different ink components to create the desired color, consistency, and performance characteristics. They also use specialized equipment to test the ink’s physical and chemical properties, such as viscosity, pH, and lightfastness, to ensure it meets industry standards and performs correctly on the printing press.

Our ink lab plays a critical role in the printing process by ensuring that the inks used are of the highest quality and produce consistent, accurate, and long-lasting results for your prints. By having an ink lab, we can create custom ink formulations to match specific color requirements and improve print performance.

PMS stands for Pantone Matching System. It is a standardized color matching system used in printing, graphic design, and other industries to ensure consistent and accurate color reproduction across different media and printing processes.

PMS provides a library of over 1,800 standardized, spot colors, each identified by a unique number and name. These colors are created by mixing precise amounts of cyan, magenta, yellow, and black (CMYK) inks, or by using specialty metallic, fluorescent, or other special effect inks. By specifying a PMS color, designers and printers can ensure that the final print product accurately matches the intended color, even if it is printed on different materials, using different printing processes, or by different printers.

PMS colors are used in a wide range of applications, including packaging, branding, advertising, and publishing, and are recognized as the industry standard for color communication and color accuracy.

Large format conventional steel rule die cutting is a process of cutting large sheets of material into custom shapes and designs using a specialized cutting tool called a steel rule die. The die is made of a flat steel rule blade held in a metal die board that is shaped to the desired cutting shape.

In large format conventional steel rule die cutting, the die is placed over the material to be cut and a cutting press applies pressure to the die, cutting the material along the edge of the blade. The steel rule die can be used to cut a wide range of materials, including paper, cardstock, foam board, plastic, and others, in thicknesses up to several inches.

We commonly use this type of cutting to produce large-format graphics, such as posters, OEM parts, point-of-purchase displays, and other promotional items. The steel rule die can be easily customized to produce intricate designs and shapes, making it a versatile and cost-effective option for producing large quantities of custom-shaped products.

Large format conventional steel rule die cutting is a precise and efficient method of cutting large materials, but it requires an initial cost to build the die, and is most cost-effective for high-volume production runs.

UV curing is a fast and energy-efficient process for drying and hardening inks, coatings, and adhesives using ultraviolet (UV) light. In UV curing, the material to be cured is exposed to high-intensity UV light, which activates photoinitiators in the material. The photoinitiators then initiate a photochemical reaction that crosslinks the polymer chains in the material, causing it to rapidly harden and cure.

UV curing provides several benefits over traditional drying methods, such as heat or air drying. It is faster, as the curing process only takes seconds or minutes, compared to hours or days for traditional drying methods. It is also more energy-efficient, as the curing process only requires a small amount of energy to activate the photoinitiators, compared to the large amount of energy required for heating or air-drying.

We commonly use UV curing when printing on plastic, coated substrates, and metal substrates, as well as in the production of electronics and medical devices. It is also used in the manufacture of adhesives, such as for bonding plastics, metals, and other materials.

UV curing is an environmentally friendly process, as it does not emit harmful fumes, pollutants, or greenhouse gases, and requires no solvents or VOCs (volatile organic compounds) in the curing process. This makes it a popular choice for applications where environmental impact is a concern.

Die cutting is a print finishing process that uses a steel rule die to cut printed material into a specific shape. In die cutting, different types of cuts can be used to produce a wide range of shapes, sizes, and designs.

The following are some of the different types of die cutting cuts:

Kiss Cut: This type of cut creates a shallow, surface-level cut in the material, used to separate individual pieces or to create designs without cutting through the backing material.

Through Cut: This type of cut penetrates all layers of the material, completely separating it into individual pieces.

Crease Cut: This type of cut creates a shallow, partially-penetrating cut in the material, used to create fold lines or to control the way the material bends.

Perforation Cut: This type of cut creates a series of intersecting cuts in the material, used to create perforations that can be easily torn apart.

Window Cut: This type of cut removes a portion of the material to create a window or opening, used in packaging and label applications.

Emboss Cut: This type of cut creates a raised design or pattern in the material by pressing it between two dies, used to create a textured or dimensional effect.

Each type of die cutting cut can provide different levels of precision, strength, and ease of separation, and can be customized to meet specific design requirements. The choice of die cutting cut will depend on the specific requirements of the print finishing application and the type of material being cut.

Large format digital printing refers to printing technology that can produce high-quality images and graphics on a variety of large-sized materials, including banners, posters, wallpaper, wallpaper murals, floor graphics, trade show displays, and more.

The following are some of the different types of large format digital printing:

Solvent Printing: This type of printing uses solvent-based inks that produce durable and long-lasting outdoor graphics.

UV Printing: This type of printing uses ultraviolet light to cure the inks, producing high-quality, scratch-resistant prints on a variety of materials, including rigid plastics and metal.

Eco-Solvent Printing: This type of printing uses eco-friendly inks that produce durable, long-lasting prints, and is a popular choice for indoor graphics and displays.

Latex Printing: This type of printing uses water-based inks that produce vibrant, eco-friendly prints with reduced odor and emissions.

Dye Sublimation Printing: This type of printing uses special inks that are converted into gas and infused into the material, producing high-quality prints with vibrant colors and fine details.

Direct-to-Fabric Printing: This type of printing uses special inks that are designed to penetrate fabric fibers, producing long-lasting, vibrant prints on fabric material.

Direct-to-Board Printing: This type of printing uses special inks and materials that produce high-quality prints directly on rigid materials, such as foam board and corrugated board.

The choice of large format digital printing technology will depend on the specific requirements of the print project, including the type of material being printed on, the desired print quality and durability, and the printing environment.

A substrate is a material that serves as a base or foundation for another material. In printing, a substrate refers to the material on which the image or design is printed. Substrates can be paper, cardboard, vinyl, fabric, plastic, metal, glass, or other materials, and can vary in size, thickness, and texture.

The choice of substrate will depend on the specific requirements of the print project, including the intended use of the printed material, the desired print quality, the environment in which the material will be used, and the required durability and lifespan of the print. Factors such as the type of ink and printing technology used, the texture and thickness of the substrate, and the surface finish of the substrate can all affect the final quality of the printed image.

Soft touch is a type of printing finish that creates a velvety, matte texture on print substrates. You can achieve this finish through:

Soft-Touch Laminate: A soft-touch laminate is a clear film that is applied to the printed surface to create a velvety, smooth texture. It is more durable than the other soft touches and provides a more consistent finish. The result is a high-quality, long-lasting finish that is resistant to scratches, scuffs, and other types of wear and tear. This finish happens post-print and pre-cut and goes over the whole part.

Soft-Touch Coating – A soft-touch coating is a screen printing ink that is applied to a surface to create a soft, velvety texture that provides a tactile sensation of softness and smoothness. The coating is often used on products such as consumer electronics, automotive interiors, packaging, and promotional items. Some of the benefits of this method include you can choose where the soft touch finish is applied on your printed part, it is also quicker and more cost-effective than laminating (especially if you are already screen printing your part). This finish happens post-printing or during the print process and can go over the whole part or in select areas.

Soft-Touch Material – A soft-touch material is a substrate that is coated with a soft, velvety texture before the print and finishing process. It is important to note that in this finish wherever there is print the soft touch coating will be covered. This finish is pre-print, pre-cut, and will get covered in areas if printed over.

Soft touch is a type of printing finish that creates a velvety, matte texture on print substrates. You can achieve this finish through:

Soft-Touch Laminate: A soft-touch laminate is a clear film that is applied to the printed surface to create a velvety, smooth texture. It is more durable than the other soft touches and provides a more consistent finish. The result is a high-quality, long-lasting finish that is resistant to scratches, scuffs, and other types of wear and tear. This finish happens post-print and pre-cut and goes over the whole part.

Soft-Touch Coating – A soft-touch coating is a screen printing ink that is applied to a surface to create a soft, velvety texture that provides a tactile sensation of softness and smoothness. The coating is often used on products such as consumer electronics, automotive interiors, packaging, and promotional items. Some of the benefits of this method include you can choose where the soft touch finish is applied on your printed part, it is also quicker and more cost-effective than laminating (especially if you are already screen printing your part). This finish happens post-printing or during the print process and can go over the whole part or in select areas.

Soft-Touch Material – A soft-touch material is a substrate that is coated with a soft, velvety texture before the print and finishing process. It is important to note that in this finish wherever there is print the soft touch coating will be covered. This finish is pre-print, pre-cut, and will get covered in areas if printed over.

Soft touch is a type of printing finish that creates a velvety, matte texture on print substrates. You can achieve this finish through a soft touch ink, soft touch laminate, or utilizing pre-coated soft touch material.

A soft-touch laminate is a clear film that is applied to the printed surface with a laminator. It is more durable than a soft touch coating and provides a more consistent finish (tactile feel). This finish happens post-print and pre-cut and goes over the whole part.

A soft-touch coating is an ink (typically via screen printing) that is applied to a surface to create that soft, velvety texture. A soft touch coating allows you to choose where the soft touch finish is applied on your printed part, and typically quicker and more cost-effective than laminating (especially if you are already screen printing your part). This finish happens post-printing or during the print process and can go over the whole part or in select areas.

Conspicuity refers to the quality of being easily noticeable or visible. In various fields, such as road safety, traffic management, and architecture, the term is used to describe the visual properties of objects or materials that are meant to attract attention and convey important information. For example, in road safety, conspicuity refers to the use of reflective materials and bright colors on vehicles and road signs to increase their visibility to drivers. In traffic management, it refers to the use of lights, cones, and other devices to make road works and detours more noticeable to motorists. We manufacture and print a variety of conspicuity products!

Conspicuity refers to the quality of being easily noticeable or visible. In various fields, such as road safety, traffic management, and architecture, the term is used to describe the visual properties of objects or materials that are meant to attract attention and convey important information. For example, in road safety, conspicuity refers to the use of reflective materials and bright colors on vehicles and road signs to increase their visibility to drivers. In traffic management, it refers to the use of lights, cones, and other devices to make road works and detours more noticeable to motorists. We manufacture and print a variety of conspicuity products!

Window graphics are a general term for printed media that is applied to a glass surface. While window clings are a specific category of window graphics that are meant for temporary application. In other words, all window clings are window graphics, but not all window graphics are window clings. Sometimes the vocabulary of “window clings” and “window graphics” are incorrectly used interchangeably.

Window clings are made of a reusable, self-adhesive material that sticks to a glass surface without leaving any residue. They can be easily removed and repositioned as needed. Window clings are often used for temporary or short-term promotions or advertising. There are two types of window clings: static and low tac. Learn which one is better for you.

A perforated window graphic is a type of window graphic that is made of a material with small holes or perforations. The holes allow light and air to pass through, which makes the material more breathable and reduces the amount of light and heat that is blocked by the cling. In other words, one side is transparent (see-through), and the other side is the graphic. This makes perforated window graphics ideal for use on windows that you want to see out of, where they can be used to display advertising or promotional messages while still allowing the interior user to see through the window.

A graphic overlay is a decal or covering that is placed over the surface of a product or device to enhance its appearance and/or provide additional information. Graphic overlays are commonly used in the electronics industry for control panels, touchscreens, and other interface devices.

Graphic overlays are typically made of a clear or translucent plastic material (can be made with other materials as well), and are printed with a design, logo, or text using techniques such as screen printing or digital printing. The design is then protected by a clear laminate or coating, which provides protection from wear and tear and enhances the durability of the overlay.

Graphic overlays play a crucial role in the design and functionality of many electronic devices and control panels. They can be used to identify buttons, switches, and other controls, to display information such as warning messages or instructions, and to enhance the overall appearance and brand recognition of a product.

An overlay is a decal or covering that is placed over the surface of a product or device to enhance its appearance and/or provide additional information. Overlays are commonly used in the electronics industry for control panels, touchscreens, and other interface devices.

Overlays are typically made of a clear or translucent plastic material (can be made with other materials as well), and are printed with a design, logo, or text using techniques such as screen printing or digital printing. The design is then protected by a clear laminate or coating, which provides protection from wear and tear and enhances the durability of the overlay.

Overlays play a crucial role in the design and functionality of many electronic devices and control panels. They can be used to identify buttons, switches, and other controls, to display information such as warning messages or instructions, and to enhance the overall appearance and brand recognition of a product.

A printed overlay is a decal or covering that is placed over the surface of a product or device to enhance its appearance and/or provide additional information. Printed overlays are commonly used in the electronics industry for control panels, touchscreens, and other interface devices.

Printed overlays are typically made of a clear or translucent plastic material (can be made with other materials as well), and are printed with a design, logo, or text using techniques such as screen printing or digital printing. The design is then protected by a clear laminate or coating, which provides protection from wear and tear and enhances the durability of the overlay.

Printed overlays play a crucial role in the design and functionality of many electronic devices and control panels. They can be used to identify buttons, switches, and other controls, to display information such as warning messages or instructions, and to enhance the overall appearance and brand recognition of a product.

A dump bin is a type of retail display unit that is used to promote and sell products in a retail store. It is a large, open-topped bin that is usually made of cardboard, metal, or plastic and is used to hold and display products for sale. The products are usually placed in the bin in a loose, unpackaged form, allowing customers to easily see and access the products.

Dump bins are often used to promote clearance or end-of-line items, or to display seasonal or promotional products. They are often positioned in high-traffic areas of a store, such as near the entrance or at the end of aisles, to attract attention and encourage impulse purchases.

Heat bending is a process of forming or shaping a material by heating it to a specific temperature and then applying force or pressure. The heat makes the material pliable, allowing it to be bent or shaped into a desired form. This technique is often used for creating dimensional and three-dimensional printed products.

In the print industry, heat bending is used to shape parts and components for displays, graphics, decor, or signage. This process is typically done after printing where we use special inks and curing processes. We have also created several proprietary heat-bending machines and automation to make this process quicker and more affordable. Heat bending in print is used to create a variety of finished products, such as pop-up displays, lenticular prints, or dimensional packaging components. This process allows for a printed material to be transformed into a product that has depth, texture, and movement, making it more visually appealing and engaging.

Heat bending is a process of forming or shaping a material, typically a plastic, by heating it to a specific temperature and then applying force or pressure. The heat makes the material pliable, allowing it to be bent or shaped into a desired form. This process is typically done after printing where we use special inks and curing processes to achieve high durability. We have also created several proprietary heat-bending machines and automation to make this process quicker and more affordable.

In the print industry, heat bending is used to shape parts and components for displays, graphics, decor, or signage. Heat bending in print is used to create a variety of finished products, such as pop-up displays, lenticular prints, or dimensional packaging components. This process allows for printed material to be transformed into a product that has depth, texture, and movement, making it more visually appealing and engaging.

Heat bending in a display is the process of forming or shaping a material, typically a plastic, by heating it to a specific temperature and then applying force or pressure. The heat makes the material pliable, allowing it to be bent or shaped into a desired form. This process is typically done after printing where we use special inks and curing processes to achieve high durability. We have also created several proprietary heat-bending machines and automation to make this process quicker and more affordable.

A standoff in print is a small cylindrical spacer that is used to mount or display printed materials or graphics in a raised or suspended manner. Standoffs are typically made of metal or plastic and come in a variety of sizes and colors.

In the print industry, standoffs are commonly used for mounting signs, graphics, and displays. They are attached to a substrate or printed material using screws or adhesive, and are designed to hold the material away from the surface to which it is attached, giving it a floating or suspended appearance. Standoffs are also used to create space between layers in multi-layer displays or graphics. We can even elevate your standoffs with transparent materials, special effects inks, lights, or all of the above.

Standoffs are a popular choice for display graphics and signs because they provide a simple and elegant way to mount and display printed materials. They are also durable and long-lasting, making them suitable for use in a variety of indoor and outdoor environments.

Antimicrobial film is a type of film or coating that contains substances that inhibit the growth and spread of harmful microorganisms such as bacteria, viruses, and fungi. The antimicrobial properties of the film are designed to protect the surface or material to which it is applied, reducing the risk of contamination and providing a hygienic solution for a variety of applications.

Antimicrobial films can be used in a variety of applications. For example, we have applied antimicrobial film to print media, countertops, table graphics, table easels, and touchscreens to prevent the growth of harmful bacteria and other microorganisms.

Antimicrobial films work by releasing antimicrobial agents that kill or inhibit the growth of harmful microorganisms. These agents can be a variety of substances, including silver ions, organic acids, or other active ingredients that have antimicrobial properties.

A barrel wrap is a type of print media that is wrapped around a cylindrical object, such as a drum, barrel, or cylinder, to create or hide with a full-color graphic design. The graphic is printed, cut, and then applied to the object creating a 360-degree image that covers the entire surface. The result is a high-quality, durable, and eye-catching graphic that can be used for a variety of purposes, including advertising, event promotions, and product displays.

A pre-mask is a temporary adhesive-backed film applied to a printed surface before laminating, die-cutting, or other print finishing processes. A pre-mask serves as a protective layer that prevents the printed surface from being scratched, marred, or otherwise damaged during post-printing handling and processing. Being translucent, the extra layer allows applicators to see their work in progress to enhance quality control (works as a backing for an adhesive material).
A pre-mask is usually applied to fleet graphics, decals, and other types of vehicle graphics that are printed on a release liner, a special type of paper or film that allows for easy removal of the graphics after printing. The pre-mask film is usually clear, with a low-tack adhesive that does not leave residue on the printed surface or on the equipment used in the finishing process. After the finishing process is completed, the pre-mask film is peeled off, revealing a pristine and protected print surface ready for use.

Sheeting is the process of cutting large rolls of material into smaller sheets of a specific size. This process is commonly used in the printing industry to convert large rolls of paper or film into smaller sheets that are more manageable and easier to use in printing presses. Sheeting can be done manually or using automated cutting machines, and the size of the sheets can be customized to meet the specific needs of the printer or end-user. The end result is a stack of smaller sheets that are ready to be used in the printing process.

Slitting is a process in print finishing that involves cutting a roll of printed material into smaller sections, or “slits,” of specific widths and lengths. The process is typically performed on large format printed materials, such as vinyl banners, wall graphics, and decals, and is used to produce finished products of specific dimensions and quantities. Slitting is usually done using specialized machines equipped with sharp cutting blades that accurately and efficiently cut the material into the desired lengths. The process can be performed in-line, in which the slitting is done immediately after the printing process, or off-line, where the printed rolls are cut at a later time. Slitting is an important step in print finishing as it enables print service providers to produce finished products of specific dimensions and quantities, ensuring that their customers receive the exact specifications they need for their specific applications.

Slitting in print refers to the process of cutting a wide roll of printed material into narrower rolls of desired widths. This process is commonly used in the production of various print materials, including labels, stickers, decals, and other types of self-adhesive products. Slitting is an important step in print finishing because it enables printers to create smaller rolls of material that are easier to handle and store, and that can be more efficiently applied to end-use products. Slitting is performed using specialized machinery that features a rotating blade that cuts the material to the desired width. The process can be done with a straight or curved blade, depending on the material being slit and the desired outcome. Slitting is an efficient way to create print materials of specific widths, and is often used in conjunction with other print finishing processes, such as laminating, to produce finished products that are ready for end use.

Saw cutting is a process in print finishing that involves using a specialized cutting machine equipped with a serrated blade, or “saw,” to cut printed materials into specific shapes and dimensions. This process is typically used for cutting thicker, stronger materials (5″ thickness), such as plastic sheets, into custom shapes for a variety of applications, including signs, displays, and packaging. The saw cutting process is controlled by a computer that guides the blade along the outline of the desired shape, ensuring accurate and precise cuts every time. Saw cutting is a critical step in print finishing as it enables print service providers to produce finished products with specific shapes and dimensions, meeting their customers’ exact specifications and requirements. It is often used in conjunction with other print finishing processes, such as die cutting, to create complex and intricate designs that cannot be produced using traditional cutting methods.

Slitting and sheeting are both processes used in print finishing, but they serve different purposes.

Slitting is the process of cutting a wide roll of printed material into narrower rolls of desired widths. This is often done to create smaller rolls of material that are easier to handle and store, and that can be more efficiently applied to end-use products. Slitting is performed using specialized machinery that features a rotating blade that cuts the material to the desired width.

Sheeting, on the other hand, is the process of cutting printed material into sheets of a specified size. This is typically done to create flat, individual pieces of printed material that can be used for a variety of purposes. Sheeting is performed using specialized machinery that features a series of blades that cut the material into sheets of the desired size.

In summary, slitting is used to create narrower rolls of material, while sheeting is used to create individual sheets of material. Both processes are essential to the print finishing process, and the choice between slitting and sheeting depends on the specific requirements of the end-use product.

A v-groove is a type of cutting technique in print finishing where a V-shaped channel is cut into the material to create a folding line. This is commonly used in display or decor designs to create 3D parts or to create easy-to-assemble displays. The v-groove provides a clean and precise fold line, making it an efficient and cost-effective way to bend a rigid material without it breaking. 

A v-groove is a type of cutting technique in print finishing where a V-shaped channel is cut into the material to create a folding line. This is commonly used in display or decor designs to create 3D parts or to create easy-to-assemble displays. The v-groove provides a clean and precise fold line, making it an efficient and cost-effective way to bend a rigid material without it breaking. 

A screen room is a workspace in printing where screens are prepared for screen printing. The room is designed to provide a controlled environment for screen preparation, exposure, and washout processes (typically has a yellow hue throughout the whole room). It is typically equipped with a light-tight area, exposure unit, washout sink or basin, and storage area for screens. The screen room is used to produce stencils on screens, which are then used in the actual printing process. This helps ensure the quality and consistency of the printed image.

Custom conspicuity tape refers to reflective tape that we make to specific specifications and design requirements of a customer. This type of tape is used in various industries such as automotive, construction, and safety to improve visibility and increase safety in low-light conditions. The tape can be customized in terms of size, shape, color, and pattern, making it suitable for specific applications. The reflective material used in custom conspicuity tape enhances visibility by reflecting light back to its source, making it easier to see in the dark.

Conspicuity tape is a reflective material used for safety and visibility purposes in low-light conditions. We typically print it with/on reflective materials such as glass beads or micro prisms that are coated on a flexible material, such as vinyl or fabric. The tape is applied to vehicles, trailers, and other equipment to improve their visibility and increase safety on the road. The reflective material in the tape reflects light back to its source, making it easier to see in the dark. Conspicuity tape is commonly used in the transportation and construction industries, as well as for emergency and safety vehicles.

Industrial screen printing is a method of printing designs onto various substrates such as metal, plastic, glass, textiles, or any other type of material to high specifications. It is widely used in various industries such as automotive, space engineering, electrical, and medical, to print graphics, labels, and product information to high tolerances. This process involves forcing ink through a stenciled screen onto the substrate to produce high-quality, durable, and long-lasting images.

Point of sale (POS) displays and point of purchase (POP) displays are terms used interchangeably in the retail industry to refer to promotional materials and displays used to attract customers’ attention at the point of sale. There is no substantive difference between the two terms. They both aim to increase sales by showcasing products and attracting attention.

A floor display is a type of Point of Sale (POS) display that is designed to stand on the floor and typically used in retail stores to promote a product or brand. It may be made from materials such as corrugated, plastic, or other alternative materials and is commonly used for items such as beverages, snacks, toys, or other consumer goods. We create custom floor displays to meet specific product requirements and often feature eye-catching graphics, promotional messaging, and interactive elements to attract customers.

A bollard wrap is a type of print media in which a graphic, typically made from coroplast or other alternative materials, is applied to a cylindrical post (usually made of steel or concrete) to enhance its appearance and make it more visually appealing. Bollard wraps are commonly used in retail environments, parking lots, and other public spaces to add a decorative touch, provide directional information, or promote a brand.

Film laminating is a process in which a material is applied to the surface of a printed material to provide protection, sheen, texture, transferability and durability. The different types of print laminating include:

Gloss Lamination – A type of lamination that creates a high-gloss finish that enhances the color and contrast of the print.

Matte Lamination – A type of lamination that creates a flat finish that minimizes glare and provides a non-glossy appearance.

Sheen Lamination – A type of lamination that creates a sheen finish that minimizes glare.

Textured Lamination – A type of lamination that creates a raised texture (type of raised texture varies).

Anti-Graffiti Lamination – A type of lamination that allows you to easily wipe off the surface on which graffiti was applied.

Soft-Touch Lamination – A type of lamination that creates a velvety texture that provides a premium feel and enhances the tactile qualities of the print.

Pre-Mask Lamination – A type of lamination that uses an adhesive-backed (usually translucent paper) material that is used as an aid in the transfer application of graphics. Being translucent, the extra layer allows applicators to see their work in progress to enhance quality control.  Pre-mask is also used for “in-process” protection of a print to prevent scratching and scuffing with downstream handling.

Antimicrobial Lamination – A type of lamination that contains chemistry that inhibits the growth and spread of harmful micro-organisms such as bacteria, viruses, and fungi.

Foil Lamination – A type of lamination that includes a metallic or chrome-looking finish that is accomplished by bonding a thin layer of metallic foil, usually aluminum, to a substrate.

UV Lamination – A type of lamination that includes a UV inhibiting coating to protect against fading and damage caused by sunlight and other UV light sources.

Cold Lamination – A type of lamination that uses pressure sensitive adhesive instead of heat activated adhesive to bond the film to the print.

Dry-Erase Lamination – A type of lamination that allows the print to be written on and erased multiple times with dry-erase pens, making it ideal for use in meeting rooms and classrooms.

Pressure-Sensitive Lamination – A lamination technique that uses an adhesive film, where a liner is removed in the process, that can be applied to the print without the need for heat activation.

Hot-melt (Thermal Activated) Lamination – A lamination technique where a layer of hot-melt adhesive is coated and activated to one surface of the substrate. The adhesive is activated by heat and pressure, which causes it to melt and bond to the substrate.

Conventional screen printing ink is a printing method that involves pushing ink through a stencil embedded in mesh (usually polyester, used to be “silk”) and forced onto the printing surface. Conventional screen printing ink is usually made of pigment, resin, solvent, and other ingredients that determine its properties such as viscosity, color intensity, and drying time. Conventional screen printing ink is dried through air drying or heat-setting, which can take several minutes to several hours, depending on the thickness of the ink deposit and the temperature of the surrounding environment or oven. Conventional screen printing ink is often used for printing on substrates such as textiles, ceramics, and difficult-to-adhere-to plastics.  Also, generally for traffic signs solvent screen print ink is known to be longer term durable for fading of typical traffic signs including reflective traffic signage.

Conventional screen printing ink and UV screen printing ink differ in their curing process and properties:

Curing process: Conventional screen printing ink is cured through air drying on racks or heat-setting with a slow moving conveyor belt through a heat oven. UV screen printing ink, on the other hand, is cured using UV light.

Drying time: Conventional screen printing ink takes longer to dry, whereas UV screen printing ink dries almost instantly under UV light.

Viscosity: UV inks are often thicker and more viscous than conventional inks.

Chemical resistance: UV inks are generally more resistant to chemicals, water, and other environmental factors than conventional inks.

Brightness: UV inks tend to be brighter and more vibrant than conventional inks.

Durability: Solvent inks provide longer-lasting prints with better resistance to fading, cracking, and peeling compared to UV inks.

Flexibility:  Solvent inks tend to be more flexible for stretching and shaping.

In conclusion, the choice between conventional screen printing ink and UV screen printing ink depends on the specific printing application, the desired print properties, and the curing process that can be used.  For multi-color printing, UV inks tend to be a better print value and lower labor/machine time cost than conventional ink.

UV (Ultraviolet) screen printing ink is a type of ink used in screen printing, a printing method that involves pushing ink through a stencil and onto the printing surface. UV screen printing ink is cured using ultraviolet light, which hardens the ink in seconds and gives it a glossy and durable finish. Unlike conventional screen printing ink, which dries through air-drying or heat-setting, UV screen printing ink does not require time to dry, making the printing process faster and more efficient. UV screen printing ink is often used for printing on substrates that require multi-color printing, resistance to solvent chemistry, heat, and UV light, such as banners, signs, packaging, and promotional items, among others. The curing process also reduces the risk of smudging and smearing, making UV screen printing ink ideal for printing high-quality graphics and images.